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CE Downpipe Roll Forming Machine 50m/min High Frequency Welded
Introduction of the component:
Uncoiler
Briefing: Rotary type to change coils easily with a pneumatic brake
Parameters:
the max.weight of coil | 3000KG |
the inside diameter of coil | 450-520mm |
the max.outside diameter of coil | 1600mm |
the max.width of coil | 400mm |
Computer-controlled flying saw
Power of automatic controller | 18.5KW |
Max cutting diameter | 90mm |
The range of cutting length | 4m-7m |
Max cutting thickness | 4mm |
Type:metal saw disc | 600*70*2.5mm |
Power of the saw | 22KW |
Accuracy of the cutting length | within + 0.3mm |
Forming Machine
vertical rollers | 7 steps |
the diameter of the vertical shaft | 60mm |
the material of the shaft | 40Gr |
horizontal rollers | 8 steps |
the diameter of the horizontal shafts | 40mm |
the material of the rollers | Gr12 |
the vertical stand | 45#steel,heat treated HRC 60-64 |
the horizontal stand | forge steel |
guide shafts | adjust the welding line |
cooling box | welding sheet,the length confirmed according to the machine and pipe |
the speed | 30-90m/min |
Process flow:
Double-head uncoiler---Coil cutting and welding together----Accumulator---Flatting---Roundpipe forming
---cooling---Square pipe forming----sizing---fly saw cutting---run out table
Main Drive
A,the main motor Z4-225-11,110KW DC motor Z4-225-11,110kw
B,speed reducer model ZLY200,the ratio is16:1 ZLY200 16:1
C,drag device EURO DC control device
Butt welding machine
A,width:<400mm
B,thicknesss:<3.0mm
Accumulator
A,material:made of angle and channel iron
B,feeding speed: above 150m/min
C,collecting capacity:< 2000kg
Width Adjustment
Range:94-290mm
Accumulating Roller
A,Material:GCr15
B,Feeding rollers:150mm,2 pcs
C,Motor:5.5KW,6 Classes,1 set
Sizing parts
A,vertical shaft: 6 steps
B,the diameter of the shaft:60mm
C,the material of the shaft:40Gr
D,the horizontal shaft:6 steps
E,the diameter of the shaft:40mm
F,the material of the rollers:Gr12
G,the usage: make the round pipe in strictly round, form the square pipe and make the square in strictly square.
H,the horizontal stand:forge steel
I,Turk’s head:use for flatting
J,the speed:30-90m/min.
K,two sets molds: one for 15*15mm ,the other is for 45*45mm.
4.10 Run out table
Automatic rail type run out table
4.11High-frequency
A,Model:GP150-0.4
B,input power:3P,380V,50HZ
C,output power:150KW
D,control mode of output power:regulated by microprocessor
E,output frequency:350-420KHZ